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Author:

Huang, Wenhao (Huang, Wenhao.) | Chen, Shujun (Chen, Shujun.) (Scholars:陈树君) | Xiao, Jun (Xiao, Jun.) | Jiang, Xiaoqing (Jiang, Xiaoqing.) | Jia, Yazhou (Jia, Yazhou.)

Indexed by:

EI Scopus SCIE

Abstract:

For laser welding with filler wire process, there exist numerous technical parameters about the position between the laser beam and the filler wire, so it is difficult to guarantee the process stability and weld quality. In order to obtain stable welding process and high quality weld, the wire melting and transfer behavior must be controlled as the interaction between the laser beam and filler wire is extremely complicated. In this work, laser welding with filler wire process was studied, with particular attention to the melting dynamics of filler wire, the wire melting and transfer behavior. The high-speed camera system was used to observe the wire melting and transfer behaviors. The direct observation of the welding process by the high-speed camera can help to uncover the mechanism of the process stability of laser welding with filler wire. Systematic experiments were carried out in this study for liquid bridge and droplet transfer mode. The results indicated that the relative distance (Wx) between the filler wire and the laser beam and wire feed rate could influence the wire melting and transfer behaviors even the whole welding stability significantly. Therefore, control the Wx and wire feed rate is the key to obtain stable transfer mode for the liquid bridge. The research findings provided a clearer understanding for improving process stability and weld quality.

Keyword:

Droplet transfer Liquid bridge transfer Melting and transfer behaviors

Author Community:

  • [ 1 ] [Huang, Wenhao]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 2 ] [Chen, Shujun]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 3 ] [Xiao, Jun]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 4 ] [Jiang, Xiaoqing]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 5 ] [Jia, Yazhou]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Xiao, Jun]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China

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Source :

OPTICS AND LASER TECHNOLOGY

ISSN: 0030-3992

Year: 2021

Volume: 134

5 . 0 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:87

JCR Journal Grade:1

Cited Count:

WoS CC Cited Count: 19

SCOPUS Cited Count: 22

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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