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Author:

Jiang, Fan (Jiang, Fan.) | Gao, Xiangjun (Gao, Xiangjun.) | Xu, Bin (Xu, Bin.) | Zhang, Guokai (Zhang, Guokai.) | Fan, Chenglei (Fan, Chenglei.) | Tashiro, Shinichi (Tashiro, Shinichi.) | Tanaka, Manabu (Tanaka, Manabu.) | Chen, Shujun (Chen, Shujun.)

Indexed by:

EI Scopus SCIE

Abstract:

Energy dispersion and easy instability associated with arcs, the traditional metal processing heat source, restrict its development and application in the modern high-precision welding and additive manufacturing. This work aims to study the characteristics of a novel arc under circumferential gas constraint effect which can improve the arc stability and processing accuracy. A magnetohydrodynamics model was established to calculate the arc physics and heat transfer, considering the electron emission characteristics of tungsten and the effect of metal vapor. It indicates that the annular flexible constrained gas flow can significantly increase the physical characteristics such as arc temperature, plasma flow velocity and current density compared with traditional free arc which is named GTA. The arc heat generation increasement of the novel arc makes the heat transfer from arc to base metal higher than that of GTA. The additional annular gas flow inhibits the diffusion of metal vapor, stabilizing the arc and protecting the tungsten electrode from contamination. However, as the arc length decreases, eddy of arc plasma flow appears inside the arc, which can cause metal vapor to contaminate the tungsten. It's found that this novel gas flow constrained arc needs to be applied with a small current when welding with small arc length to avoid the eddy. Finally, the accuracy of the calculation model is verified by experimental detection of arc temperature.

Keyword:

Metal vapor Numerical simulation Physical characteristics Gas flow flexible constricted arc

Author Community:

  • [ 1 ] [Jiang, Fan]Beijing Univ Technol, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 2 ] [Gao, Xiangjun]Beijing Univ Technol, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 3 ] [Xu, Bin]Beijing Univ Technol, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 4 ] [Zhang, Guokai]Beijing Univ Technol, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 5 ] [Chen, Shujun]Beijing Univ Technol, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 6 ] [Xu, Bin]Harbin Inst Technol, State Key Lab Adv Welding & Joining, Harbin 150001, Peoples R China
  • [ 7 ] [Fan, Chenglei]Harbin Inst Technol, State Key Lab Adv Welding & Joining, Harbin 150001, Peoples R China
  • [ 8 ] [Xu, Bin]Osaka Univ, Joining & Welding Res Inst, Osaka 5670047, Japan
  • [ 9 ] [Tashiro, Shinichi]Osaka Univ, Joining & Welding Res Inst, Osaka 5670047, Japan
  • [ 10 ] [Tanaka, Manabu]Osaka Univ, Joining & Welding Res Inst, Osaka 5670047, Japan
  • [ 11 ] [Xu, Bin]Beijing Univ Technol, Phys Sci Res Inst, Beijing 100124, Peoples R China
  • [ 12 ] [Chen, Shujun]Beijing Univ Technol, Phys Sci Res Inst, Beijing 100124, Peoples R China
  • [ 13 ] [Jiang, Fan]Qilu Univ Technol, Laser Inst, Shandong Acad Sci, Jinan 370000, Peoples R China

Reprint Author's Address:

  • [Xu, Bin]Beijing Univ Technol, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China;;[Xu, Bin]Harbin Inst Technol, State Key Lab Adv Welding & Joining, Harbin 150001, Peoples R China;;[Xu, Bin]Osaka Univ, Joining & Welding Res Inst, Osaka 5670047, Japan;;[Xu, Bin]Beijing Univ Technol, Phys Sci Res Inst, Beijing 100124, Peoples R China;;

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Source :

INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER

ISSN: 0017-9310

Year: 2023

Volume: 221

5 . 2 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 3

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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