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Author:

Niu, Peng (Niu, Peng.) | Cheng, Qiang (Cheng, Qiang.) (Scholars:程强) | Chen, Chuanhai (Chen, Chuanhai.) | Yang, Congbin (Yang, Congbin.) | Liu, Zhifeng (Liu, Zhifeng.)

Indexed by:

EI Scopus SCIE

Abstract:

Geometric errors in gantry milling machines with long-span beams and large travel can seriously degrade workpiece accuracy. Sensitivity analysis and compensation of geometric errors with coupling and fluctuation can significantly improve the machining performance of machine tools. An accuracy enhancement approach for gantry milling machines is proposed in this paper. Firstly, the geometry error analytic fluctuation eigenfunctions are established by using the high-order Fourier series fitting. Secondly, a non-linear generalized correlation analysis model is proposed to identify the crucial errors that significantly affect the machining accuracy. Thirdly, the motion commands compensated for geometric errors are calculated. Specifically, compared to traditional inverse kinematics, the proposed error compensation process is simple and suitable for most machine tools with orthogonal linear axes. Finally, comparative cutting experiments are performed. The accuracy of the test piece is improved by approximately 34.7 % with error compensation. The effectiveness of the proposed method is validated.

Keyword:

Non-linear generalized correlation Error compensation Compensation of milling processing Geometric errors Error sensitivity analysis

Author Community:

  • [ 1 ] [Niu, Peng]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Cheng, Qiang]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Yang, Congbin]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Chen, Chuanhai]Jilin Univ, Crucial Lab Adv Mfg & Intelligent Technol High end, Jilin 130022, Peoples R China
  • [ 5 ] [Liu, Zhifeng]Jilin Univ, Crucial Lab Adv Mfg & Intelligent Technol High end, Jilin 130022, Peoples R China

Reprint Author's Address:

  • [Cheng, Qiang]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China;;[Liu, Zhifeng]Jilin Univ, Crucial Lab Adv Mfg & Intelligent Technol High end, Jilin 130022, Peoples R China;;

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Source :

JOURNAL OF MANUFACTURING PROCESSES

ISSN: 1526-6125

Year: 2024

Volume: 119

Page: 401-413

6 . 2 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 23

ESI Highly Cited Papers on the List: 2 Unfold All

  • 2024-11
  • 2024-11

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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