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Author:

Dai, Wei (Dai, Wei.) | Guo, Wei (Guo, Wei.) | Xiao, Jun (Xiao, Jun.) | Zhu, Ying (Zhu, Ying.) | Qi, Zewu (Qi, Zewu.) | Shi, Jiaxin (Shi, Jiaxin.) | Yin, Changhao (Yin, Changhao.) | He, Dongsheng (He, Dongsheng.) | Chi, Jiaxuan (Chi, Jiaxuan.) | Wan, Zhandong (Wan, Zhandong.) | Cong, Baoqiang (Cong, Baoqiang.) | Li, Minggao (Li, Minggao.) | Zhang, Hongqiang (Zhang, Hongqiang.)

Indexed by:

EI Scopus SCIE

Abstract:

Wire arc-directed energy deposition (WADED) has shown great advantages and potential in fabricating large-scale aluminum (Al) alloy components. However, WADED Al alloys typically exhibit low strength and reliability due to pore defects and lack of work hardening or precipitation strengthening. This study utilized a combination of laser shock peening (LSP) and annealing to regulate the microstructure of WADED Al-Mg4.5Mn alloy and enhance mechanical properties. The effects of LSP and annealing on phase composition, pore distribution, and microstructures at multiple scales were systematically investigated to reveal the mechanical property improving mechanism. The results demonstrated that LSP-induced plastic deformation formed a defect-free zone by closing near-surface pore defects. LSP created the hardened layer with gradient mechanical properties by inducing gradient changes in grain size, the number of lowangle grain boundaries (LAGBs), and dislocation density along the depth direction. The annealing process promoted grain coarsening and reduced excessive dislocations and LAGBs, weakening the work hardening effect caused by LSP. Furthermore, the high-density dislocations and high stored energy generated by LSP accelerated the recrystallization, facilitating growth of near-surface grains. The defect-free zone, dislocation strengthening, and LAGBs strengthening were responsible for the increase in strength, while the synergistic deformation between hardened layers and soft core facilitated maintaining excellent elongation. The strength and elongation of WADED Al alloy can be synergistically improved by balancing the effects of LSP and heat treatment. (c) 2024 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.

Keyword:

Wire arc -directed energy deposition Tensile property Aluminum alloy Pore distribution Laser shock peening

Author Community:

  • [ 1 ] [Dai, Wei]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 2 ] [Guo, Wei]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 3 ] [Xiao, Jun]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 4 ] [Zhu, Ying]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 5 ] [Qi, Zewu]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 6 ] [Shi, Jiaxin]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 7 ] [Yin, Changhao]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 8 ] [He, Dongsheng]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 9 ] [Cong, Baoqiang]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 10 ] [Zhang, Hongqiang]Beihang Univ, Sch Mech Engn & Automat, Beijing 100191, Peoples R China
  • [ 11 ] [Chi, Jiaxuan]Beihang Univ, Sch Mat Sci & Engn, Beijing 100191, Peoples R China
  • [ 12 ] [Wan, Zhandong]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 13 ] [Li, Minggao]CRRC Inst, Technol Res Dept, Beijing 100070, Peoples R China

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Source :

JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY

ISSN: 1005-0302

Year: 2024

Volume: 203

Page: 78-96

1 0 . 9 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 48

ESI Highly Cited Papers on the List: 2 Unfold All

  • 2024-11
  • 2024-11

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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