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Author:

Xiao, Rongshi (Xiao, Rongshi.) (Scholars:肖荣诗) | Guo, Shihui (Guo, Shihui.) | Zheng, Min (Zheng, Min.) | Zhu, Baoqi (Zhu, Baoqi.) | Wu, Qiang (Wu, Qiang.) | Xu, Jiejie (Xu, Jiejie.) | Huang, Ting (Huang, Ting.)

Indexed by:

EI Scopus SCIE

Abstract:

Wire laser direct energy deposition enables the mass production of large-scale industrial components and parts. However, energy utilization efficiency is limited in conventional wire laser material deposition to avoid keyhole defects, resulting in a low deposition efficiency. This work presents a high-efficiency wire laser material deposition process that increases energy utilization by generating a keyhole in the filler wire, which can also avoid the keyhole defects in the deposited sample. The influence of process parameters on deposition quality and efficiency was thoroughly examined to determine the process window. A high deposition efficiency of 0.87 kg/(h kW) for 316L stainless steel was achieved with a laser power of 3 kW, approximately three times that of the conventional wire laser material deposition process. The defect-free multitrack and multilayer deposition demonstrated the feasibility of our proposed high-efficiency process.

Keyword:

deposition efficiency additive manufacturing keyhole laser direct energy deposition

Author Community:

  • [ 1 ] [Xiao, Rongshi]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 2 ] [Guo, Shihui]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 3 ] [Zheng, Min]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 4 ] [Zhu, Baoqi]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 5 ] [Wu, Qiang]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 6 ] [Xu, Jiejie]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 7 ] [Huang, Ting]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Xiao, Rongshi]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China;;[Huang, Ting]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China;;

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Source :

JOURNAL OF LASER APPLICATIONS

ISSN: 1042-346X

Year: 2024

Issue: 3

Volume: 36

2 . 1 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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