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Author:

Zhang, Zijian (Zhang, Zijian.) | Sun, Jian (Sun, Jian.) | Liu, Guanghua (Liu, Guanghua.) | Han, Yi (Han, Yi.) | Liu, Wei (Liu, Wei.) | Li, Yi (Li, Yi.) | Wang, Wei (Wang, Wei.) | Liu, Xiangyang (Liu, Xiangyang.) | Zhang, Peng (Zhang, Peng.) | Pan, Wei (Pan, Wei.) | Wan, Chunlei (Wan, Chunlei.)

Indexed by:

EI Scopus SCIE

Abstract:

Although rare earth zirconates (RE2Zr2O7) have garnered attention as viable candidates for thermal barrier coatings (TBCs), they suffer from low fracture toughness and accelerated calcium-magnesium-alumina-silicate (CMAS) melt corrosion at high service temperatures, which impedes their practical application. In this work, we developed a series of REAlO3/RE2Zr2O7 (RE = La, Nd, Sm, Eu, Gd, and Dy) composites with a eutectic composition that not only significantly enhanced the fracture toughness by more than 40% relative to that of RE2Zr2O7 but also exhibited improved resistance to CMAS corrosion. The increase in toughness arises from multiple mechanisms, such as ferroelastic toughening, fine-grain strengthening, and residual stress toughening, all of which trigger more crack defects and energy consumption. Additionally, the CMAS penetration depth of the REAlO3/RE2Zr2O7 composites is approximately 36% lower than that of RE2Zr2O7. Al-O constituents in composites can capture CaO, SiO2, and MgO in CMAS melts and increase their viscosity, resulting in enhanced CMAS corrosion resistance. The thermophysical properties of the REAlO3/RE2Zr2O7 composites were also investigated, and their coefficient of thermal expansion and thermal conductivity are comparable to those of 7-8 wt %Y2O3 partially stabilized ZrO2 (YSZ), indicating their potential as TBC materials.

Keyword:

calcium-magnesium-alumina-silicate (CMAS) corrosion thermal property eutectic composition REAlO3/RE2Zr2O7 fracture toughness

Author Community:

  • [ 1 ] [Zhang, Zijian]Tsinghua Univ, Sch Mat Sci & Engn, State Key Lab New Ceram & Fine Proc, Beijing 100084, Peoples R China
  • [ 2 ] [Han, Yi]Tsinghua Univ, Sch Mat Sci & Engn, State Key Lab New Ceram & Fine Proc, Beijing 100084, Peoples R China
  • [ 3 ] [Wang, Wei]Tsinghua Univ, Sch Mat Sci & Engn, State Key Lab New Ceram & Fine Proc, Beijing 100084, Peoples R China
  • [ 4 ] [Liu, Xiangyang]Tsinghua Univ, Sch Mat Sci & Engn, State Key Lab New Ceram & Fine Proc, Beijing 100084, Peoples R China
  • [ 5 ] [Zhang, Peng]Tsinghua Univ, Sch Mat Sci & Engn, State Key Lab New Ceram & Fine Proc, Beijing 100084, Peoples R China
  • [ 6 ] [Pan, Wei]Tsinghua Univ, Sch Mat Sci & Engn, State Key Lab New Ceram & Fine Proc, Beijing 100084, Peoples R China
  • [ 7 ] [Wan, Chunlei]Tsinghua Univ, Sch Mat Sci & Engn, State Key Lab New Ceram & Fine Proc, Beijing 100084, Peoples R China
  • [ 8 ] [Sun, Jian]China United Gas Turbine Technol Co Ltd, Beijing 100015, Peoples R China
  • [ 9 ] [Liu, Guanghua]China United Gas Turbine Technol Co Ltd, Beijing 100015, Peoples R China
  • [ 10 ] [Liu, Wei]China United Gas Turbine Technol Co Ltd, Beijing 100015, Peoples R China
  • [ 11 ] [Zhang, Peng]China United Gas Turbine Technol Co Ltd, Beijing 100015, Peoples R China
  • [ 12 ] [Li, Yi]Beijing Univ Chem Technol, Coll Math & Phys, Beijing 100029, Peoples R China
  • [ 13 ] [Zhang, Peng]Beijing Univ Chem Technol, Coll Math & Phys, Beijing 100029, Peoples R China
  • [ 14 ] [Zhang, Peng]Beijing Univ Technol, Coll Mat Sci & Engn, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Liu, Xiangyang]Tsinghua Univ, Sch Mat Sci & Engn, State Key Lab New Ceram & Fine Proc, Beijing 100084, Peoples R China;;[Wan, Chunlei]Tsinghua Univ, Sch Mat Sci & Engn, State Key Lab New Ceram & Fine Proc, Beijing 100084, Peoples R China;;

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Source :

JOURNAL OF ADVANCED CERAMICS

ISSN: 2226-4108

Year: 2024

Issue: 6

Volume: 13

Page: 800-809

1 6 . 9 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 17

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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