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Abstract:
It is of great importance to thoroughly explore the evolving temperature fields of direct laser metal deposition (abbreviated as LMD) in vertical thin wall manufacturing. It is helpful to control the temperature gradient, and even to adjust to forming microstructures and accumulation of residual stress. In this paper, a comprehensive three-dimensional transient model is developed for evolving temperature fields. The manufactured material is DS superalloy Rene80. The laser-powder interaction during the powder flowing process is simulated first, and its possible effect on the temperature field of the melting pool is analyzed. Then a 3D numerical simulation for the evolving temperature field is carried out based on considering transport phenomena during LMD such as the change in phase, powder injection and liquid flow. The applied deposition parameters are derived from experimental investigation with optimized vertical wall manufacturing. The simulated results explain why a balance between heat input and dissipation could form inside the vertical thin wall. These reconstruct the instability at an early phase of the building process without any temperature control unit and exhibit the influence of parameters such as laser power, deposition velocity and laser beam deposition pattern. The simulation results of temperature evolution are consistent with experimental investigation.
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JOURNAL OF THERMAL SPRAY TECHNOLOGY
ISSN: 1059-9630
Year: 2017
Issue: 5
Volume: 26
Page: 831-845
3 . 1 0 0
JCR@2022
ESI Discipline: MATERIALS SCIENCE;
ESI HC Threshold:287
CAS Journal Grade:3
Cited Count:
WoS CC Cited Count: 23
SCOPUS Cited Count: 27
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 0