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作者:

Zhang, L. (Zhang, L..) | Chen, S. J. (Chen, S. J..) (学者:陈树君) | Song, Y. X. (Song, Y. X..) | Wang, J. (Wang, J..) | Lin, W. (Lin, W..)

收录:

SCIE

摘要:

Gas metal arc welding (GMAW) is the most widely used welding process, but its heat input and deposition are coupled. Cross-arc welding was recently proposed to decouple them to increase productivity while maintaining the base metal heat input at a desired level. To achieve desirable metal transfer for a stable cross-arc process, this paper proposes use of a plasma arc (PA) to replace the gas tungsten arc previously used to heat the workpiece and detach the droplets. A high-speed camera was used to analyze the metal transfer behavior. It was found that the PA can swing between the two wires such that the PA force is alternately and automatically applied on the droplets formed on the two wires between which the crucial inter-wire arc is established. Three major parameters significantly determine the detachment effects of the PA: peak current of PA (I-p) pulse duration (t(p)), and plasma gas flow rate (G(p)). Analysis of experimental results shows that the larger the pulse duration (t(p)), the greater the effect of the PA force on the droplet; therefore, the smoother the metal transfer. Further, with an increased PA peak current (I-p), the metal transfer becomes smoother. In addition, the larger the plasma gas flow rate, the greater the PA force on the droplet. Experiments also determined their requirements within typical ranges.

关键词:

Arc Force Cross Arc Inter-Wire Arc Metal Transfer Plasma Arc

作者机构:

  • [ 1 ] [Zhang, L.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 2 ] [Chen, S. J.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 3 ] [Song, Y. X.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 4 ] [Lin, W.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 5 ] [Zhang, L.]Hebei Univ Sci & Technol, Hebei Key Lab Mat Near Net Forming Technol, Shijiazhuang, Hebei, Peoples R China
  • [ 6 ] [Wang, J.]Hebei Univ Sci & Technol, Hebei Key Lab Mat Near Net Forming Technol, Shijiazhuang, Hebei, Peoples R China

通讯作者信息:

  • 陈树君

    [Chen, S. J.]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China

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来源 :

WELDING JOURNAL

ISSN: 0043-2296

年份: 2016

期: 9

卷: 95

页码: 340S-356S

2 . 2 0 0

JCR@2022

ESI学科: MATERIALS SCIENCE;

ESI高被引阀值:198

中科院分区:3

被引次数:

WoS核心集被引频次: 5

SCOPUS被引频次:

ESI高被引论文在榜: 0 展开所有

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