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摘要:
Gas metal arc welding (GMAW) is the most widely used welding process, but its heat input and deposition are coupled. Cross-arc welding was recently proposed to decouple them to increase productivity while maintaining the base metal heat input at a desired level. To achieve desirable metal transfer for a stable cross-arc process, this paper proposes use of a plasma arc (PA) to replace the gas tungsten arc previously used to heat the workpiece and detach the droplets. A high-speed camera was used to analyze the metal transfer behavior. It was found that the PA can swing between the two wires such that the PA force is alternately and automatically applied on the droplets formed on the two wires between which the crucial inter-wire arc is established. Three major parameters significantly determine the detachment effects of the PA: peak current of PA (I-p) pulse duration (t(p)), and plasma gas flow rate (G(p)). Analysis of experimental results shows that the larger the pulse duration (t(p)), the greater the effect of the PA force on the droplet; therefore, the smoother the metal transfer. Further, with an increased PA peak current (I-p), the metal transfer becomes smoother. In addition, the larger the plasma gas flow rate, the greater the PA force on the droplet. Experiments also determined their requirements within typical ranges.
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来源 :
WELDING JOURNAL
ISSN: 0043-2296
年份: 2016
期: 9
卷: 95
页码: 340S-356S
2 . 2 0 0
JCR@2022
ESI学科: MATERIALS SCIENCE;
ESI高被引阀值:198
中科院分区:3
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