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作者:

Cai, Ligang (Cai, Ligang.) (学者:蔡力钢) | Zhang, Ziling (Zhang, Ziling.) | Cheng, Qiang (Cheng, Qiang.) (学者:程强) | Liu, Zhifeng (Liu, Zhifeng.) (学者:刘志峰) | Gu, Peihua (Gu, Peihua.)

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SCIE

摘要:

The reliability of machining accuracy is of great significance to performance evaluation and optimization design of the machine tools. Different geometric errors have various influences on the machining accuracy of the machine tools. The main emphasis of this paper is to propose a generalized method to distribute geometric accuracy of component for improving machining accuracy reliability under certain design requirements. By applying MBS theory, a comprehensive volumetric model explaining how individual errors in the components of a machine affect its volumetric accuracy (the coupling relationship) was established. In order to reflect the ability to reach the required machining accuracy, the concept of machining accuracy reliability is proposed in this paper. Based on advanced first order and second moment (AFOSM) theory, reliability and sensitivity with single failure modes were obtained and the model of machining accuracy reliability and the model of machining accuracy sensitivity with multiple failure modes were developed. By taking machining accuracy reliability as a measure of the ability of machine tool and taking machining accuracy sensitivity as a reference of optimizing the basic parameters of machine tools to design a machine tool, an accuracy distribution method of machine tools for improving machining accuracy reliability with multiple failure modes was developed and a case study example for a five-axis NC machine tool was used to demonstrate the effectiveness of this method. It is identified that each improvement of the geometric errors leads to a decrease in the maximum values and mean values of possibility of failure, and the gaps among reliability sensitivity of geometric parameter errors improved also decreased. This study suggests that it is possible to obtain the relationships between geometric errors and specify the accuracy grades of main feeding components of mechanical assemblies for improving machining accuracy reliability.

关键词:

Accuracy distribution Geometric error Machine tool Machining accuracy reliability Multi-body system theory

作者机构:

  • [ 1 ] [Cai, Ligang]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Zhang, Ziling]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Cheng, Qiang]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Liu, Zhifeng]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Gu, Peihua]Shantou Univ, Dept Mechatron Engn, Shantou 515063, Guangdong, Peoples R China

通讯作者信息:

  • 蔡力钢

    [Cai, Ligang]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China

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来源 :

EKSPLOATACJA I NIEZAWODNOSC-MAINTENANCE AND RELIABILITY

ISSN: 1507-2711

年份: 2015

期: 1

卷: 17

页码: 143-155

2 . 5 0 0

JCR@2022

ESI学科: ENGINEERING;

ESI高被引阀值:114

JCR分区:2

中科院分区:4

被引次数:

WoS核心集被引频次: 21

SCOPUS被引频次: 26

ESI高被引论文在榜: 0 展开所有

万方被引频次:

中文被引频次:

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