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Recycling of cemented carbide scraps is drawing more and more attention to companies and countries all over the world. However, the recycling method has always been a problem where there are many factors involved. The feasibility, recycling rate, energy consumption and the environment conservation are all significant factors for the recycling method that need to be considered. In this work, using the cemented carbides scraps as the raw material, the recycled WC-16%Co (mass fraction) composite powder was synthesized by oxidation, reduction and carbonization reactions. Then the recycled composite powder was sintered to prepare the hard metal bulks by sinter-HIP (hot isostatic pressing). The results indicate that with the carbon addition increases, the content of Co6W6C in the composite powders decreases while the total carbon and free carbon increase. When the carbon addition is 16.60%, the high-performance hard metal bulks can be obtained, with a fracture toughness of 23.05 MPa.m(1/2) and a transverse rupture strength of 4020 MPa. Moreover, the Co phase distributes more homogeneously in the recycled hard metals. The larger mean free path of the Co phase and the lower contiguity degree of the WC grains lead to the high performance of the recycled hard metal materials.
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