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作者:

Yan, Yinzhou (Yan, Yinzhou.) (学者:闫胤洲) | Ji, Lingfei (Ji, Lingfei.) (学者:季凌飞) | Bao, Yong (Bao, Yong.) | Jiang, Yijian (Jiang, Yijian.) (学者:蒋毅坚)

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EI Scopus SCIE

摘要:

A major challenge in laser percussion drilling of thick-section ceramics is to obtain a low taper and low spatter deposition hole leading to high quality post-processing. In order to achieve the fine hole drilling, it is important to understand the mechanism of laser percussion drilling. In this paper, an experimental and numerical study on laser percussion drilling was carried out. A two-dimension (2D) axisymmetric finite element (FE) model for simulation of temperature field and proceeding of hole formation during percussion drilling was developed. The FE model was validated by the corresponding experiment. Furthermore, a theoretical model for evaluation of temperature at melt front and velocity of melt ejection was presented in order to further validate the FE model and study the spatter deposition. The effects of laser peak power, pulse duty cycle and pulse repetition rate on hole diameter and spatter deposition were investigated by the developed models and experiments, in which the simulated results were in good agreement with the experiments. The study indicated that the size and temperature of the melt front significantly affected the hole diameter formation and spatter deposition during laser percussion drilling. The characteristic of melt front was mainly determined by the employed laser peak power, pulse repetition rate and pulse duty cycle. Based on the experimental and numerical study, the process parameters were optimised and a drilled-hole with low taper and low spatter deposition was obtained using a 3.5 kW CO2 laser. A microstructural and element compositional study was also performed in this work, by which the characteristics of microstructure and element composition in HAZ around laser drilled hole were revealed. (C) 2012 Elsevier B.V. All rights reserved.

关键词:

CO2 laser Thick-section ceramics Finite element modelling (FEM) Spatter deposition Laser percussion drilling Hole diameter

作者机构:

  • [ 1 ] [Yan, Yinzhou]Beijing Univ Technol, Inst Laser Engn, Beijing 100124, Peoples R China
  • [ 2 ] [Ji, Lingfei]Beijing Univ Technol, Inst Laser Engn, Beijing 100124, Peoples R China
  • [ 3 ] [Bao, Yong]Beijing Univ Technol, Inst Laser Engn, Beijing 100124, Peoples R China
  • [ 4 ] [Jiang, Yijian]Beijing Univ Technol, Inst Laser Engn, Beijing 100124, Peoples R China

通讯作者信息:

  • 季凌飞

    [Ji, Lingfei]Beijing Univ Technol, Inst Laser Engn, Beijing 100124, Peoples R China

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来源 :

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY

ISSN: 0924-0136

年份: 2012

期: 6

卷: 212

页码: 1257-1270

6 . 3 0 0

JCR@2022

ESI学科: MATERIALS SCIENCE;

JCR分区:1

中科院分区:2

被引次数:

WoS核心集被引频次: 79

SCOPUS被引频次: 91

ESI高被引论文在榜: 0 展开所有

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