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The growth tendency of intermetallic compound layer (IMC) at both anode and cathode of Sn-3.0Ag-0.5Cu+XCo(X=0, 0.5, 0.2wt.%) solder joint with Cu substrate was investigated. In order to eliminating the current crowding effects, a butt solder joint structure was used in this study. The evolution of characteristics of microstructure was observed and studied at different ambient temperatures. Results indicate that the ambient temperature is likely the dominant factor in determining electromigration life times. Current stressing of Sn3.0Ag0.5Cu-0.2Co solder joint with 10(4)/cm(2) at 50 degrees C for 16 d has no remarkable electromigration phenomenon. Whereas, Sn3.0Ag0.5Cu and Sn3.0Ag0.5Cu -0.05Co specimen subjected to 1 d and 3 d current stressing with 10(4)/cm(2) at 150 degrees C shows obviously polarity effect and difference morphology changes at both anode side and cathode side. After current stress for 1 d, two IMC layers, Cu6Sn5 and Cu3Sn, formed in cathode side. Some of Sn phase still remained in IMC layer. However, just Cu6Sn5 formed in anode side. 3 d later, the composition of IMC layer at cathode side and anode side was contrary to the results of 1 d. The introducing of Co reinforced the solder matrix under both isothermal and current stress experiment conditions.
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