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The evolutions of intermetallic compounds (IMCs) around the reinforcing particles in composite solder matrix during isothermal aging markedly influenced the mechanical properties of composite solder joints. In this research, solder joints fabricated using the eutectic Sn-3.5Ag composite solder with micro-sized Cu or Ni reinforcing particles as matrix were subjected aging at different temperatures (125, 150 and 175 degrees C). The growth kinetics and activation energies of interfacial layers around the reinforcing particles were characterized. The effects of the growth of interfacial layers on the mechanical properties of composite solder joints were also investigated. Experiment results indicate the growth rate of interfacial layer around the Cu reinforcing particles in composite solder matrix was faster than that around Ni reinforcing particles during isothermal aging. The activation energy of Ni composite solder is higher than that of Cu composite solder. In addition, the mechanical properties of Cu composite solder joints decreased quickly during isothermal aging. Besides, finite element method was used to analyze the stress distribution of IMCs around the reinforcing particles. It suggests that IMCs around the reinforcing particles give birth to stress concentration and have tendency to crack with the growth of IMCs during isothermal aging.
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