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The AZ61 magnesium alloy sticks and wires were prepared through multi -step hot rotary swaging, and the strength of AZ61 alloy was enhanced by grain refinement and dynamic precipitation during rotary swaging process. The dynamic precipitation mechanism during hot rotary swaging was also discussed. The results show that the rotary swaged AZ61 alloys exhibit a high YS of 302 MPa, a high UTS of 376 MPa and an elongation of 7%. The means grain size in rotary swaged AZ61 alloy is 8 mu m. The dynamically precipitated nanophases during rotary swaging process of AZ61 alloy include spherical Mg17Al12 particles (average size of 110 nm, similar to 6.5vol%) and spherical Al6Mn particles (average size of 10 nm). The dynamic precipitation mechanism during rotary swaging process is as follows: rotary swaging is a high-frequency pulse forging process (the pulse forging frequency is between 1500 and 6000 strokes per min) during which plastic deformation intervals alternate with aging intervals. These crystal defects produced during plastic deformation such as dislocations and vacancies provide a large amount of nucleation sites for precipitation. The aging interval during each pulse period is as short as 0.05 s and hence the dynamic precipitate phases do not grow to a very large size.
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