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High-efficiency, large-area, non-destructive, and high-precision polishing of alumina ceramics was achieved by picosecond laser in an overlapping parallel line scanning mode. The ablation law and the ablation threshold during polishing were determined. The surface roughness (SRa) after polishing was decreased by 82% compared with that of the unpolished sample (1.80 mu m) and the minimum SRa achieved was 0.32 mu m, when the laser energy density was 5.09 J/cm(2), scan rate was 800 mm/s, and scanning path gap was 10 mu m. The polishing efficiency, which was described by the processing area per second, was 55 mm(2)/s. The mechanism of picosecond laser polishing was not direct removal of surface material, but entailed the recrystallization of nanoparticles excited by the ultrafast laser. The excited nanoparticles melted and recrystallized to form a layer of dense fine crystal structure on the ceramic surface, which resulted in the decreased SRa.
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