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Welding trials of autogenous laser welding, laser welding with filling wire and laser-MIG arc hybrid welding have been carried out. The characteristics, cause and controlling methods of joint defects were analyzed by optic microscope, X-ray detection and numerical simulation. The results indicated that the common defects were imperfect shape and porosity inside the weld. The characteristics of weld surface defects varied during different welding processes; porosity was also different in shape and formation during full penetration welding and incomplete penetration welding. All the defects mentioned above could be controlled or avoided by optimizing the welding process procedures.
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