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It is well known that the oxide film on the surface of Al-Li alloys has to be cleaned before welding in order to achieve welds without pores. However it is hard work and may cause pollution if chemical cleaning is used. This paper reports on experiments in which a plate of Al-Li alloy was not treated in any way as a precondition of laser welding. A DC035 CW CO2 laser system, in the TEMOO mode, with an output up to 3500 W was employed and an experimental study was conducted on porosity control during the welding of 1420 Al-Li alloy by a dual- beam laser. The experimental results show that the influence from the right (upper) surface oxide film on the porosity in the weld is bigger than that from backside one when the laser welding is in the form of a beam on the surface of a plate. However the porosity from the backside oxide film has a distinct connection with the formation of the inverse weld when butt joint laser welding is used. Optimized laser welding techniques have been achieved from experiments with the aim of decreasing the porosity in the weld and increasing the weld qualities. The tensile strength of laser welding joint was also tested in the experiments. The data indicate that the average value of tensile strength of the joints can be up to 336.1 MPa which is equal to 87.5% value of substrate alloy
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