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The effect of electric current on microstructure, texture, deformation behavior and tensile properties were investigated for the electrically assisted friction stir welding process of Ti-6Al-4 V alloy. The base material has strong prismatic texture {1010} 1120 1120 a 1120 1011 twinning. The introduction of current into the welding process has resulted in the alleviation of the abrupt change of microstructure between the surface, center and bottom of the stir zone, the decrease in texture strength and more uniformly distributed strain. The improvement of tensile properties without loss of ductility for the electrically assisted joints was mainly attributed to microstructure and strain homogeneity, beta phase dissolution and random orientations.
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