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作者:

Zhou Zheng (Zhou Zheng.) (学者:周正) | Han Feng-Xi (Han Feng-Xi.) | Yao Hai-Hua (Yao Hai-Hua.) | Li Yan-Ze (Li Yan-Ze.) | Yang Yan-Ge (Yang Yan-Ge.) | Guo Xing-Ye (Guo Xing-Ye.) | Tan Zhen (Tan Zhen.) | Xue Yun-Fei (Xue Yun-Fei.) | He Ding-Yong (He Ding-Yong.) (学者:贺定勇) | Wang Lu (Wang Lu.)

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摘要:

To improve thermal barrier applications in advanced vehicle engines, a novel Fe-based amorphous composite coating was designed by introducing ceramic oxides and was prepared by atmospheric plasma spraying (APS). The microstructure and related properties of the as-deposited coating were investigated in detail. The composite coating comprises a well-formed FeCrNbBSi amorphous metallic matrix and dispersed yttria-stabilized zirconia (YSZ) splats. A unique Si-oxide interfacial layer with a thickness of several nanometers and an amorphous structure forms between the metallic matrix and ceramic phase, which is attributed to a combination of multiple effects. The composite coating displays extremely low thermal conductivity from 2.28 W/mK at 100 °C to 3.36 W/mK at 600 °C and can increase the surface temperature of the piston crown by 18.93 °C, which implies a significant means of enhancing the power efficiency. The improved thermal barrier ability of the composite coating is revealed as the crucial effect of the Si-oxide interfacial layer, which induces an increased interfacial thermal resistance. The fracture toughness of the composite coating remains at 3.40 MPa·m1/2, comparable to that of the monolithic amorphous coating, 3.74 MPa·m1/2, which is closely related to the formation of a Si-oxide layer and its nanoscale thickness. Therefore, the Fe-based amorphous composite coating developed here demonstrates great potential as an innovative metal-based thermal barrier coating for application in vehicle engines and provides specific inspiration for future works exploring the interfacial engineering of coating.

关键词:

composite coating Fe-based amorphous alloy fracture toughness interfacial layer thermal conductivity

作者机构:

  • [ 1 ] [Zhou Zheng]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, China
  • [ 2 ] [Han Feng-Xi]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, China
  • [ 3 ] [Yao Hai-Hua]School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, China
  • [ 4 ] [Li Yan-Ze]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, China
  • [ 5 ] [Yang Yan-Ge]Institute of Metal Research, Chinese Academy of Science, Shenyang 110016, China
  • [ 6 ] [Guo Xing-Ye]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, China
  • [ 7 ] [Tan Zhen]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, China
  • [ 8 ] [Xue Yun-Fei]School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, China
  • [ 9 ] [He Ding-Yong]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, China
  • [ 10 ] [Wang Lu]School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, China

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来源 :

ACS applied materials & interfaces

ISSN: 1944-8252

年份: 2021

期: 19

卷: 13

页码: 23057-23066

9 . 5 0 0

JCR@2022

ESI学科: MATERIALS SCIENCE;

ESI高被引阀值:8

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WoS核心集被引频次: 0

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