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Experimental research was carried out to evaluate the comparative fracture performance of random steel fiber-reinforced composite (SFRC) and aligned steel fiber-reinforced composite (ASFRC). The desired direction of steel fiber in the fresh cementitious mortar was achieved by the electromagnetic field. Three-point bending tests were conducted on geometrically similar notched beam specimens. Various dimensions and steel fiber contents by volume V-f were considered to study fracture performance and investigate the size effect. The fracture parameters were analyzed by nonlinear fracture models, namely the size effect model (SEM), work of fracture method (WFM), and double-K fracture criterion (DKFC). Initial fracture energy, critical fracture toughness K-IC, length of fracture process zone, and critical tip opening displacement from SEM, total fracture energy, and characteristic length from WFM was studied for SFRC and ASFRC. The initial cracking load was detected with strain gages to evaluate initial fracture toughness K-IC(ini). Unstable fracture toughness K-IC(un) from DKFC with special emphasis on size effect was obtained. The results show that the rise of specimen depth has no considerable effect on the K-IC(un) while the size effect of K-IC(ini) is not significant. As the increment of V-f, both the K-IC(ini) and K-IC(un) show a linear ascending trend and both of them are greater for ASFRC than those of SFRC specimens. It is found that there exists a strong correlation between the fracture toughness measured by DKFC and SEM (K-IC from SEM similar or equal to K-IC(un) from DKFC). Generally, the fracture performance of ASFRC relative to that of random SFRC is improved by more than 80%. (C) 2021 Elsevier Ltd. All rights reserved.
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