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Urban composite bridges often experience fatigue failure risk induced by congested vehicle idle vibration. To address this problem, ABAQUS was adopted to establish a vehicle-bridge coupled finite element model under congested vehicle loading, along with dynamic response analysis and stress cycle counting. Regarding the total strain energy density as a damage parameter, the cumulative fatigue damage of structural details in the steel box girder of an urban composite bridge under four congestion load cases was calculated relative to the damage caused by a standard fatigue vehicle in an unobstructed state. The influence of vehicle congestion on the fatigue performance of an urban composite box girder bridge was comprehensively evaluated. The results demonstrate that elastic strain energy substantially contributes to the total strain energy density of urban composite girder bridges under vehicle congestion loading; hence, the fatigue behavior is typical high cycle fatigue, whereas fatigue damage is mainly cumulated within 3-5 high stress range cycles at the onset of idle vibration. Accumulated fatigue damage to the structural detail at the bottom flange-to-web weldment is 2-5 times that to the base metal, the fatigue performance of the weldment is therefore more vulnerable. When typical congested traffic flow contains only cars and buses, fatigue damage can be safely evaluated by the idle vibration of a standard fatigue vehicle; however, in some unrestricted road sections, fatigue damage increases significantly due to truck congestion. Since the dynamic effect of engine idle vibration increases the equivalent stress amplitude by 65%, fatigue damage caused by a standard fatigue vehicle under single congestion is 14.7 times that caused by single crossing under unobstructed conditions, thus increasing the risk of fatigue damage of structural details. Cumulative fatigue damage increases with the influence of vehicle congestion, which is affected by congestion load case, traffic volume, and congestion duration. When daily congestion lasts for 4 h, fatigue damage owing to congestion can reach 3.5 times that without congestion. This study can provide a reference for the fatigue assessment of similar bridges and basic theoretical support for the safe operation of existing urban steel bridges. © 2021, Editorial Department of China Journal of Highway and Transport. All right reserved.
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