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Compared with traditional bulk materials, nano-multilayer films exhibit unique optical, magnetic, electrical, mechanical and thermal properties due to their small-size effects, surface effects, quantum size effects, and quantum tunneling effects. Therefore, nano-multilayer films have been widely used in the areas of optical devices, semiconductors, electromagnetic protection, processing and manufacturing, surface protection and electronic packaging as optical absorbing materials, electromagnetic absorbing materials, magnetic recording materials, photovoltaic materials and low-temperature joining materials. There exists intrinsic size dependence in the physical and mechanical properties with the microstructure of nano-multilayer films. Due to the limitation of the preparation process, defects such as vacancies and dislocations can cause difficulty in fully meeting the requirements of heat resistance, wear resistance and corrosion resistance in the complex service environment, which limits the further development of nano-multilayer films. In the field of concentrating circuits and chip fabrication, nano-multilayer films devices are often working in a severe environment deviating from the normal temperature. However, metastable nano-multilayer films with high surface free energy tend to reach a state of low-energy and form a stable structure by interdiffusion of immiscible dual phases, interlayer detachment and interface evolution under heat. It might result in the extinction of melting point depression property, superhardness property and so on due to the destructions of the nano-multilayer structure. Therefore, studying on the microstructure evolution, thermal stability and failure mechanism of nano-multilayer films is particularly important for increasing the service life and reliability of nano-multilayer systems. As a common heat treatment method, the annealing process is widely used to eliminate defects in metals, so as to achieve to modify the properties. For nano-multilayer films operating at high temperatures, the annealing process is also an effective means of extending its service life. At present, the main directions of annealing process in nano-multilayer films research and application are: (i) improving nano-multilayer film performance by adopting different annealing temperature, holding time and cooling rate; (ii) investigating the effect of annealing temperature on the thermal stability of nano-multilayer films by increasing the annealing upper limit temperature and obtain a critical temperature that maintains stability of the interface of nano-multilayer. It is found that the appropriate annealing process can refine the nano-multilayer films grain structure, increase the density, decrease the defect density, induce the formation of special structures, reinforcing the interaction of atoms and dislocations. Therefore, the light transmittance of the film is increased with improvement of optical properties, as well as the magnetic, electrical and mechanical properties are significantly improved; (iii) in addition, the nano-multilayer film is annealed in a certain temperature range to observe the bilayer interface evolution, atomic diffusion and new phase formation using TEM, XRD and other means. Thus the structural stability, chemical stability and mechanical stability of nano-multilayer film can be studied. In this paper, the current progress and challenges of annealing process in nano-multilayer films modification and thermal stability research are reviewed. The influence of annealing parameters on the enhancement of nano-multilayer properties including optical properties, magnetic properties, electrical properties, mechanical properties is elaborated. Furthermore, it mainly focuses on the influencing mechanism of elevated temperature annealing on the thermal stability and microstructure evolution of immiscible nano-multilayer system. At last, the further development of annealing process for designing and preparing of high-strength and thermally stable nano-multilayer films are prospected, which has important theoretical significance and application value in materials welding/joining, integrated circuits, cutting tools, absorbing coatings, etc. © 2020, Materials Review Magazine. All right reserved.
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