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Aiming at the current researches of organic Rankine cycle (ORC) focusing on the ideal engine conditions but insufficient under real road conditions, an investigation for energy saving potential of ORC system under real road conditions is carried out. A vehicle model including the models of engine, ORC system, power transmission system and the other components is established by different templates in GT-Suite. Simulations show that the engine and ORC system models are accurate. The vehicle model is used to analyse the exhaust energy characteristics, and the operation characteristics and energy saving potential of ORC system under the new European driving cycle (NEDC) and the heavy-duty diesel truck (HHDDT) high-speed cruise road conditions. The exhaust energy fluctuates greatly under NEDC road condition, ranging from 5.8 kW to 36 kW, with the average energy recovery efficiency of 2.01%. The average exhaust energy in urban road conditions is 10.3 kW, with the average energy recovery efficiency of 1.34%. The average exhaust energy in suburban road condition is 18.3 kW, with the average energy recovery efficiency of 3.32%. The exhaust energy fluctuates slightly under HHDDT high-speed cruise condition, ranging from 5.2 kW to 27.7 kW, with the average exhaust energy of 20.0 kW and the average energy recovery efficiency of 4.01%. The ORC system is more suitable for high-speed cruise or suburban road condition, while for the urban road condition with lower speed and greater fluctuation, it ought to be avoided as far as possible. © 2020, Editorial Office of Journal of Xi'an Jiaotong University. All right reserved.
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