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In order to highlight the impact of quality variables on stage division and improve the quality prediction accuracy, a quality prediction method for multi-stage batch processes based on extended score matrix was proposed. Original three-dimensional data were first unfolded along the batch direction, and score matrices representing process variables and quality variables were obtained by PLS (partial least squares) analysis of each slice matrix. The extended scoring matrix was obtained by combining the two scoring matrices, and the similarity of the two adjacent extended scoring matrices was calculated by CS (Cauchy-Schwarz) statistics to divide the stages. MPLS (multiway PLS) quality prediction models were then established in the transition stage and the stable stage. Finally, the effectiveness and utility of the proposed method were validated through a fed-batch penicillin fermentation simulation platform and E. coli production of interleukin-2. The results demonstrate the feasibility and effectiveness of the proposed method. © 2019, Editorial Board of 'Journal of Chemical Engineering of Chinese Universities'. All right reserved.
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