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作者:

Yan, Zhaoyang (Yan, Zhaoyang.) | Hu, Qingsong (Hu, Qingsong.) | Jiang, Fan (Jiang, Fan.) | Lin, Sanbao (Lin, Sanbao.) | Li, Runsheng (Li, Runsheng.) | Chen, Shujun (Chen, Shujun.) (学者:陈树君)

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EI Scopus SCIE

摘要:

Directed Energy Deposition-Arc (DED-Arc) are dedicated to large parts manufacturing. To satisfy the thermal force and mass requirements while utilizing the physical characteristics of the arc electrode, a mechanism and technology for alternating-arc-based additive manufacturing is proposed through a polarity-switching self -adaptive shunt (PSSAS). Experimental results show that on the two parallel branches, the current can only alternately flow through the welding wire or the substrate. The arc burns alternately between the combination of "welding wire -tungsten electrode" and "tungsten electrode -substrate", forming an electronegative arc with the wire as the anode and an electropositive arc with the substrate as the cathode. The decoupling control of thermal force and mass transfer can be achieved by EN arc (tungsten electrode negative, wire positive) to control the melting of the wires and size and temperature of droplets, EP arc (tungsten electrode positive, substrate negative) to control the cathode cleaning and molten pool temperature. When the deposition velocity is 5.7 mm/s and the wire height is 8 mm, the molten drops exhibit a frequency of one pulse per drop, which will produce well weld quality with minimal defects and spatter. The dilution of the deposited layer reaches 0.05 and the width-to-depth ratio is 17.47 with these parameters. The proposed method reduces the heat input to the base metal and improves the heat input to the wire compared with conventional processes, resulting in better melting efficiency. Thus, PSSAS provides a new theory for high-precision and high-efficiency additive manufacturing.

关键词:

Melting efficiency Directed energy deposition Mass and heat decoupling Additive manufacturing Droplet transfer

作者机构:

  • [ 1 ] [Yan, Zhaoyang]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 2 ] [Hu, Qingsong]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 3 ] [Jiang, Fan]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 4 ] [Chen, Shujun]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 5 ] [Yan, Zhaoyang]Harbin Inst Technol, State Key Lab Adv Welding & Joining, Harbin 150001, Peoples R China
  • [ 6 ] [Lin, Sanbao]Harbin Inst Technol, State Key Lab Adv Welding & Joining, Harbin 150001, Peoples R China
  • [ 7 ] [Li, Runsheng]China Univ Petr East China, Coll Mech & Elect Engn, Qingdao 266580, Shandong, Peoples R China

通讯作者信息:

  • [Chen, Shujun]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China;;

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来源 :

ADDITIVE MANUFACTURING

ISSN: 2214-8604

年份: 2023

卷: 67

1 1 . 0 0 0

JCR@2022

被引次数:

WoS核心集被引频次:

SCOPUS被引频次: 45

ESI高被引论文在榜: 6 展开所有

  • 2024-11
  • 2024-11
  • 2024-9
  • 2024-9
  • 2024-7
  • 2024-5

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