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作者:

Chen, Dongju (Chen, Dongju.) (学者:陈东菊) | Li, Gang (Li, Gang.) | Wang, Peng (Wang, Peng.) | Zeng, Zhiqiang (Zeng, Zhiqiang.) | Tang, Yuhang (Tang, Yuhang.)

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摘要:

The study of molten pool characteristics is a powerful means of determining the quality of laser additive manufacturing forming. In this paper, a three-dimensional transient thermal flow field numerical model of Ti6Al4V powder processed by LPBF is developed based on FLOW-3D soft-ware, and the dynamic evolution of the molten pool with fixed process parameters is quantita-tively described using dimensionless numbers in computational fluid dynamics. It is shown that the main heat transfer mode of the molten pool is thermal convection; the evaporative back sitting pressure, surface tension and Marangoni shear force are the main driving forces for the evolution of the molten pool. Furthermore, the influence of key process parameters on the heat flow field of the molten pool was analyzed. When the laser power was 300 W, the depression depth and molten pool depth caused by the recoil pressure were significantly larger, and the isothermal density of the solidification region was more intensive; when the scanning speed was increased from 0.4 m/s to 0.8 m/s, the molten pool length was reduced from 524 & mu;m to 410 & mu;m, and the line energy density was reduced making the amount of melted powder decrease. The wettability and fluidity of the molten state metal becomes worse; when the scanning interval increases to 120 & mu;m, a large number of incompletely melted powder tracks cannot lap correctly at the midline of the double track. The results of the above simulations achieve a high degree of agreement with the surface quality of the specimens during the experiments, which provides guidance for quantitative analysis of molten pool evolution and prediction of Ti6Al4V forming quality.

关键词:

Thermal flow field process Parameters Laser powder bed fusion Molten pool Additive manufacturing

作者机构:

  • [ 1 ] [Chen, Dongju]Beijing Univ Technol, Fac Mat & Mfg, Mech Ind Key Lab Heavy Machine Tool Digital Design, Beijing 100124, Peoples R China
  • [ 2 ] [Li, Gang]Beijing Univ Technol, Fac Mat & Mfg, Mech Ind Key Lab Heavy Machine Tool Digital Design, Beijing 100124, Peoples R China
  • [ 3 ] [Wang, Peng]Beijing Univ Technol, Fac Mat & Mfg, Mech Ind Key Lab Heavy Machine Tool Digital Design, Beijing 100124, Peoples R China
  • [ 4 ] [Zeng, Zhiqiang]Beijing Univ Technol, Fac Mat & Mfg, Mech Ind Key Lab Heavy Machine Tool Digital Design, Beijing 100124, Peoples R China
  • [ 5 ] [Chen, Dongju]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 6 ] [Li, Gang]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 7 ] [Wang, Peng]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 8 ] [Zeng, Zhiqiang]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 9 ] [Tang, Yuhang]Beijing Inst Control Engn, Beijing 100190, Peoples R China

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来源 :

FINITE ELEMENTS IN ANALYSIS AND DESIGN

ISSN: 0168-874X

年份: 2023

卷: 223

3 . 1 0 0

JCR@2022

ESI学科: ENGINEERING;

ESI高被引阀值:19

被引次数:

WoS核心集被引频次: 19

SCOPUS被引频次: 22

ESI高被引论文在榜: 0 展开所有

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中文被引频次:

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