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Author:

Zhao, Pengrui (Zhao, Pengrui.) | Liu, Zhifeng (Liu, Zhifeng.) (Scholars:刘志峰) | Li, Zhixiong (Li, Zhixiong.) | Cao, Zirui (Cao, Zirui.)

Indexed by:

EI Scopus SCIE

Abstract:

In 5-axis machining, the existing tool's axis vector optimization methods are limited since they only consider the global collision between the tool and the workpiece while aiming at the ball-nosed cutter. A multi-factor vector optimization method for the face milling cutter shaft is proposed to solve this problem. This method comprehensively considers machining global collision, cutting force, the angular displacement of a rotating shaft, and angular speed. An improved global collision detection method of cutter axis vector based on the NURBS surface principle is developed, and a global collision detection algorithm is employed to determine the cutter machining global collision. The relationship model between the end-milling cutter axis vector and cutting force variation is established to optimize the cutting force. In addition, an optimization model of angular displacement and velocity of the machine tool's rotating axis is proposed based on Dijkstra optimal path algorithm. The CAM software simulation and experimental validation are conducted using a large propeller with a complex surface. The tool's axis vector optimization algorithm is applied to the propeller results. Comparing the tool's axis vector optimization results to those obtained without optimization, it is discovered that the surface workpiece's machining quality has significantly increased.

Keyword:

Tool axis vector optimization Dijkstra algorithm Cutting force modeling Spatial global collision detection algorithm

Author Community:

  • [ 1 ] [Zhao, Pengrui]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Li, Zhixiong]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Zhao, Pengrui]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Cao, Zirui]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Liu, Zhifeng]Beijing Univ Technol, Mech Ind Key Lab Heavy Machine Tool Digital Design, Beijing 100124, Peoples R China
  • [ 6 ] [Li, Zhixiong]Beijing Univ Technol, Mech Ind Key Lab Heavy Machine Tool Digital Design, Beijing 100124, Peoples R China
  • [ 7 ] [Cao, Zirui]Beijing Univ Technol, Mech Ind Key Lab Heavy Machine Tool Digital Design, Beijing 100124, Peoples R China
  • [ 8 ] [Liu, Zhifeng]Jilin Univ, Sch Mech & Aerosp Engn, Minist Educ, Key Lab CNC Equipment Reliabil, Changchun 130015, Peoples R China

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Source :

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

ISSN: 0268-3768

Year: 2023

Issue: 11-12

Volume: 128

Page: 5081-5099

3 . 4 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:19

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 3

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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