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作者:

Zheng, Min (Zheng, Min.) | Wang, Geng (Wang, Geng.) | Zhou, Weitian (Zhou, Weitian.) | Wei, Lei (Wei, Lei.) | Lin, Xin (Lin, Xin.) | Huang, Weidong (Huang, Weidong.)

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EI Scopus SCIE

摘要:

Solidification grain structure has significant impacts on the final properties of laser powder bed fusion (L-PBF) fabricated parts. Yet, the understanding of grain evolution process remains limited. This work aims to construct a real-time coupled Lattice Boltzmann model-Cellular Automaton simulation, to shed light on the effect of energy input on grain structure. Our simulations first reproduce diverse grain structures observed experimentally under different energy inputs. Four representative types of grains: slanted columnar grain, V-shaped grain, vertical columnar grain and "equiaxed" grain are observed under low energy input. While the slanted columnar grains and V-shaped grains disappear, and the vertical columnar grains exhibit different distributions and sizes under high energy input. Moreover, our model further confirms that the grain morphology depends on the location of the fusion boundary and the shape of melt pool. As the energy input increases, the origin of grain evolution changes from the slanted columnar grains to the vertical columnar grains during the overlapping process due to the location movement of the fusion boundary, leading to differential grain evolutions and the resultant grain structures. And melt pools with edges and bottoms perpendicular to each other are more likely to produce a stronger texture intensity. Additionally, based on the comparison between 3D morphology and 2D cross-section morphology of the grain, we discover that some grains can be easily misjudged by 2D experimental observation. We expect the proposed modeling framework to be a powerful tool in the future to guide process parameters for site-specific microstructure of L-PBF fabricated parts.

关键词:

Melt pool geometry Lattice Boltzmann method Solidification grain structure Laser powder bed fusion Cellular automata

作者机构:

  • [ 1 ] [Zheng, Min]Beijing Univ Technol, Fac Mat & Mfg, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 2 ] [Zheng, Min]Northwestern Polytech Univ, Key Lab Met High Performance Addit Mfg & Innovat D, MIIT China, 127 West Youyi Rd, Xian 710072, Shannxi, Peoples R China
  • [ 3 ] [Wei, Lei]Northwestern Polytech Univ, Key Lab Met High Performance Addit Mfg & Innovat D, MIIT China, 127 West Youyi Rd, Xian 710072, Shannxi, Peoples R China
  • [ 4 ] [Lin, Xin]Northwestern Polytech Univ, Key Lab Met High Performance Addit Mfg & Innovat D, MIIT China, 127 West Youyi Rd, Xian 710072, Shannxi, Peoples R China
  • [ 5 ] [Huang, Weidong]Northwestern Polytech Univ, Key Lab Met High Performance Addit Mfg & Innovat D, MIIT China, 127 West Youyi Rd, Xian 710072, Shannxi, Peoples R China
  • [ 6 ] [Wang, Geng]Beijing Inst Remote Sensing Equipment, Beijing 100854, Peoples R China
  • [ 7 ] [Zhou, Weitian]Beijing Power Machinery Inst, Beijing 100074, Peoples R China

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来源 :

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY

ISSN: 0924-0136

年份: 2023

卷: 321

6 . 3 0 0

JCR@2022

ESI学科: MATERIALS SCIENCE;

ESI高被引阀值:26

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SCOPUS被引频次: 6

ESI高被引论文在榜: 0 展开所有

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