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Author:

Zan, Tao (Zan, Tao.) | Liu, Zhihao (Liu, Zhihao.) | Su, Zifeng (Su, Zifeng.) | Wang, Min (Wang, Min.) (Scholars:王民) | Gao, Xiangsheng (Gao, Xiangsheng.) | Chen, Deyin (Chen, Deyin.)

Indexed by:

Scopus SCIE

Abstract:

Statistical process control (SPC) is an important tool of enterprise quality management. It can scientifically distinguish the abnormal fluctuations of product quality. Therefore, intelligent and efficient SPC is of great significance to the manufacturing industry, especially in the context of industry 4.0. The intelligence of SPC is embodied in the realization of histogram pattern recognition (HPR) and control chart pattern recognition (CCPR). In view of the lack of HPR research and the complexity and low efficiency of the manual feature of control chart pattern, an intelligent SPC method based on feature learning is proposed. This method uses multilayer bidirectional long short-term memory network (Bi-LSTM) to learn the best features from the raw data, and it is universal to HPR and CCPR. Firstly, the training and test data sets are generated by Monte Carlo simulation algorithm. There are seven histogram patterns (HPs) and nine control chart patterns (CCPs). Then, the network structure parameters and training parameters are optimized to obtain the best training effect. Finally, the proposed method is compared with traditional methods and other deep learning methods. The results show that the quality of extracted features by multilayer Bi-LSTM is the highest. It has obvious advantages over other methods in recognition accuracy, despite the HPR or CCPR. In addition, the abnormal patterns of data in actual production can be effectively identified.

Keyword:

histogram pattern recognition long short-term memory feature learning statistical process control control chart

Author Community:

  • [ 1 ] [Zan, Tao]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Liu, Zhihao]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Su, Zifeng]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Wang, Min]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Gao, Xiangsheng]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 6 ] [Chen, Deyin]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Liu, Zhihao]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China

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Source :

APPLIED SCIENCES-BASEL

Year: 2020

Issue: 1

Volume: 10

2 . 7 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:115

Cited Count:

WoS CC Cited Count: 29

SCOPUS Cited Count: 46

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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