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Author:

Xu, Hongyi (Xu, Hongyi.) | Gong, Qiuming (Gong, Qiuming.) (Scholars:龚秋明) | Ma, Yanan (Ma, Yanan.) | Zhou, Xiaoxiong (Zhou, Xiaoxiong.) | Han, Bei (Han, Bei.)

Indexed by:

EI Scopus SCIE

Abstract:

The advance rate of a tunnel boring machine (TBM) excavating in high-strength rock masses is limited. Creating kerfs on the working face using pure high-pressure water jets (HPWJ) is a feasible way to improve TBM performance. However, the influence of the cracks created by HPWJ on the subsequent cutter indentation has not been investigated. To get a comprehensive understanding of the rock breakage mechanism within the TBM cutter indentation assisted with HPWJ, a full factorial granite kerfing experiment was conducted, the depth and width of the kerfs produced by HPWJ with various jet pressures and nozzle traverse speeds were measured. Indentation tests including different cutter indentation positions and various shapes of kerfs created by HPWJ were performed, the indentation force and acoustic emission rate were continuously monitored. Finally, typical kerfing samples and indentation samples were sectioned to observe the internal rock fracture pattern using fluorescent dye. The kerfing test results indicated the granite kerfing mechanism by HPWJ consisted of the grain erosion and the dynamic impingement. A new index of unit loading energy (Eu) of HPWJ was proposed, which was the energy input into the rock as the jet traversed a unit distance of the nozzle diameter. The influence of Eu on the kerf shape and inner cracks pattern was analyzed. The indentation test results indicated a shallow wide kerf with less cracks produced by HPWJ using a low Eu could drastically reduce the high indentation force if the cutter loaded on the kerf. However, a deep narrow kerf with long inner cracks created by HPWJ using a high Eu could facilitate the crack expansion during the cutter indentation if the kerf was arranged on the side of the cutter. In this case, a critical spacing between the kerf and cutter existed, below which the rock chip could be created with the lower indentation force, and the critical spacing increased with the increasing Eu. This study is conducive to a rational cutterhead design of TBM assisted by HPWJ. The fracture mechanism of granite kerfed by high-pressure water jet is revealed.A new index of unit loading energy of HPWJ is established and its influence on the fracture pattern is analyzed.The influence of the shape of kerfs along with the macro-cracks created by HPWJ on the subsequent cutter indentation is studied.

Keyword:

Crack propagation Rock fracture pattern TBM cutter indentation High-pressure water jet

Author Community:

  • [ 1 ] [Xu, Hongyi]Beijing Univ Technol, Key Lab Urban Secur & Disaster Engn, Minist Educ, Beijing, Peoples R China
  • [ 2 ] [Gong, Qiuming]Beijing Univ Technol, Key Lab Urban Secur & Disaster Engn, Minist Educ, Beijing, Peoples R China
  • [ 3 ] [Ma, Yanan]Beijing Univ Technol, Key Lab Urban Secur & Disaster Engn, Minist Educ, Beijing, Peoples R China
  • [ 4 ] [Han, Bei]Beijing Univ Technol, Key Lab Urban Secur & Disaster Engn, Minist Educ, Beijing, Peoples R China
  • [ 5 ] [Xu, Hongyi]Nanyang Technol Univ, Sch Civil & Environm Engn, 50 Nanyang Ave, Singapore 639798, Singapore
  • [ 6 ] [Zhou, Xiaoxiong]Chongqing Jiaotong Univ, Sch Civil Engn, Chongqing 400074, Peoples R China

Reprint Author's Address:

  • 龚秋明

    [Gong, Qiuming]Beijing Univ Technol, Key Lab Urban Secur & Disaster Engn, Minist Educ, Beijing, Peoples R China

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Source :

ROCK MECHANICS AND ROCK ENGINEERING

ISSN: 0723-2632

Year: 2024

Issue: 7

Volume: 57

Page: 5047-5066

6 . 2 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 5

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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