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Author:

Jiang, Fan (Jiang, Fan.) | Wang, Minliang (Wang, Minliang.) | Zhang, Guokai (Zhang, Guokai.) | Xu, Bin (Xu, Bin.) | Chen, Shujun (Chen, Shujun.) | Li, Shenbo (Li, Shenbo.) | Zhang, Pengtian (Zhang, Pengtian.) | Ren, Ziting (Ren, Ziting.)

Indexed by:

EI Scopus SCIE

Abstract:

To enhance the reliability of aluminum alloy welding quality, a novel Pulsed Plasma Gas Variable Polarity Plasma Arc Welding (PPG-VPPAW) system is proposed. This system enables independent control and rapid adjustment of the plasma gas, allowing for flexible modulation of arc pressure output under constant thermal conditions, thereby reducing porosity and refining grain structure. The research analyzed the impact of parameters of different plasma gas on arc characteristics, welding porosity, and welding microstructure. The results reveal that the periodic changes in pulsed plasma gas induce corresponding variations in arc temperature, arc shape, arc pressure, arc voltage, and the morphology of the weld pool keyhole. The magnitude of the difference between the base value and peak value of pulsed plasma gas determines the extent of arc pressure fluctuations and the behavior of the backside keyhole. The maximum oscillation amplitude of the backside keyhole can reach up to 4.5 mm2. Additionally, the oscillation of pulsed plasma gas within the molten pool has been demonstrated to effectively reduce weld porosity and refine grain size. Under this process, the grain size of the weld metal can be reduced by up to approximately 25%. Current work provides an important direction for fabricating highly reliable aluminum alloy weldments.

Keyword:

Molten pool oscillation Grain refinement Arc pressure fluctuations Pulsed plasma gas Weld porosity

Author Community:

  • [ 1 ] [Jiang, Fan]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 2 ] [Wang, Minliang]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 3 ] [Zhang, Guokai]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 4 ] [Xu, Bin]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 5 ] [Chen, Shujun]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 6 ] [Ren, Ziting]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 7 ] [Jiang, Fan]Qilu Univ Technol, Laser Inst, Shandong Acad Sci, Jinan, Peoples R China
  • [ 8 ] [Zhang, Guokai]Harbin Inst Technol, State Key Lab Adv Welding & Joining, Harbin 150001, Peoples R China
  • [ 9 ] [Li, Shenbo]Beijing Satellite Mfg Co Ltd, Beijing 100094, Peoples R China
  • [ 10 ] [Zhang, Pengtian]Beijing Satellite Mfg Co Ltd, Beijing 100094, Peoples R China

Reprint Author's Address:

  • [Zhang, Guokai]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China;;

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Source :

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY

ISSN: 0924-0136

Year: 2024

Volume: 327

6 . 3 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 4

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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