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作者:

Zhao, Yun (Zhao, Yun.) | Li, Fang (Li, Fang.) | Chen, Shujun (Chen, Shujun.) (学者:陈树君) | Lu, Zhenyang (Lu, Zhenyang.)

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摘要:

Purpose The purpose of this paper is to develop a build strategy for inclined thin-walled parts by exploiting the inherent overhanging capability of the cold metal transfer (CMT) process, which release wire-arc additive manufacturing from tedious programming work and restriction of producible size of parts. Design/methodology/approach Inclined thin-walled parts were fabricated with vertically placed welding torch free from any auxiliary equipment. The inclined features were defined and analyzed based on the geometrical model of inclined parts. A statistical prediction model was developed to describe the dependence of inclined geometrical features on process variables. Based on these models, a build strategy was proposed to plan tool path and output process parameters. After that, the flow work was illustrated by fabricating a vase part. Findings The formation mechanism and regulation of inclined geometrical features were revealed by conducting experimental trials. The inclined angle can be significantly increased along with the travel speed and offset distance, whereas the wall width is mainly dependent on the ratio of wire feed speed to travel speed. In contrast to other welding process, CMT has a stronger overhanging capability, which provides the possibility to fabricate parts with large overhanging features directly with high forming accuracy. Originality/value This paper describes a novel build strategy for inclined thin-walled parts free from any auxiliary equipment. With the proposed strategy, a complex structural component can be deposited directly in the rectangular coordinates additive manufacturing system, indicating infinite possibilities on the producible size of the parts. Moreover, equipment requirements and tedious program work can also be significantly reduced.

关键词:

WAAM Direct fabrication Inclined geometrical features Process planning

作者机构:

  • [ 1 ] [Zhao, Yun]Beijing Univ Technol, Dept Mech Engn & Appl Elect, Beijing, Peoples R China
  • [ 2 ] [Li, Fang]Beijing Univ Technol, Dept Mech Engn & Appl Elect, Beijing, Peoples R China
  • [ 3 ] [Chen, Shujun]Beijing Univ Technol, Dept Mech Engn & Appl Elect, Beijing, Peoples R China
  • [ 4 ] [Lu, Zhenyang]Beijing Univ Technol, Dept Mech Engn & Appl Elect, Beijing, Peoples R China

通讯作者信息:

  • 陈树君

    [Chen, Shujun]Beijing Univ Technol, Dept Mech Engn & Appl Elect, Beijing, Peoples R China

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来源 :

RAPID PROTOTYPING JOURNAL

ISSN: 1355-2546

年份: 2019

期: 3

卷: 26

页码: 499-508

3 . 9 0 0

JCR@2022

ESI学科: ENGINEERING;

ESI高被引阀值:136

JCR分区:1

被引次数:

WoS核心集被引频次: 9

SCOPUS被引频次: 11

ESI高被引论文在榜: 0 展开所有

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中文被引频次:

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