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Using the spark plasma sintering technique, the dense nanocrystalline SmCo7 alloys with single-phase structure were prepared. Starting with the prepared nanocrystalline single-phase SmCo7 alloy and the annealing treatments, the changes of the microstructure, lattice parameters and phase stability of the dopant-free SmCo7 magnetic alloy were investigated. It is discovered that the SmCo7 (1:7H) phase has a good single-phase stability from the room temperature up to 600°C. At higher temperature, as a concomitant process with the rapidly coarsened grain structure, the SmCo7 phase decomposes into Sm2Co17 (2:17R) and SmCo5 (1:5H) phases, and the 1:5H phase exists as particulate precipitates distributing uniformly in the matrix. In addition, it is found that both the lattice parameter a and cell volume of 1:7H phase exhibit a linear decreasing relationship versus the annealing temperature in the range of 400-700°C, while the c/a value changes a little.
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