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Theoretical analysis and experimental research on the low cycle fatigue damage of TC4 titanium alloy sheet and its laser welding joint were conducted. The tensile tests of specimens after different fatigue cycles show that elongation is sensitive to fatigue damage, which is used as an effective physical parameter to characterize the low cycle fatigue damage behavior of TC4 titanium alloy sheet and its laser welding joint. The initial value of the damage variable for base metal is 0.037, which increases slowly with fatigue cycles and increases rapidly when the cycles up to 90% of the fatigue life. Continuum damage mechanics theory analysis results can be a good explanation for the low cycle fatigue damage law of TC4 base metal sheet, the theoretical model fits well with the experiment results. The microstructure of laser welding joint of TC4 alloy is not uniform. There are welding defects, which make the low cycle fatigue damage curve of the welding joint deviates from the theoretical model. The pores in the welding joint make the initial damage variable value change to 0.4. As the coarse grains in the welding joint center, the damage variable starts to increase rapidly, when the fatigue cycles reaches 50% of the fatigue life.
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