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The growth kinetic of intermetallic compounds (IMCs) and fatigue failure behavior of SnAgCu/Cu solder joints subjected to thermal cycling have been investigated. An equivalent IMC growth equation for thermal cycling and a heterogeneous model for solder joint interface were proposed, and the finite element (FEM) simulation was applied to analyze the stress/strain field distribution on solder joint interface as well as the failure mode of solder joints subjected to thermal cycling. The results show that the lower the cryogenic temperature limit of the thermal cycling, the lower the fatigue life of the solder joint. Failure mode of solder joints exhibits solder fatigue failure with failure site close to solder/IMC interface. The thicker the IMC layer, the more accumulated plastic work density in solder joint, as a result, the solder joint with a thicker IMC layer is more prone to failure.
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