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It is difficult to separate very fine particles, say of the order of microns, from water with conventional hydrocyclones. By using small hydrocyclone size to enhance the separation capacity, the production is reduced. This paper develops a novel hydrocyclone with major separation in a small cone-angle area, and an additional large cone-angle area is introduced to connect the small cone-angle area and the cylindrical swirl chamber for decreasing pressure drop by gradual transition of fluids from entrance to separation region. Comprehensive investigations are carried out on the pressure drop characteristics of this novel two-cone hydrocyclone. It is shown by experimental results that production of this novel hydrocyclone can be enhanced by 60%~70% in comparison with conventional single-cone hydrocyclone. Pressure drop increases with flow rate in the form of p∝q2, but decreases with the diameter of overflow orifice. Large split ratio (defined as the ratio of the flowrate of the underflow to inlet flow rate) significantly gives rise to high-pressure drop. When the length of vortex finder intrudes into the swirl chamber increases, the pressure drop increases at first, then reaches a maximum value, and later decreases.
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