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作者:

Jia, Y. Z. (Jia, Y. Z..) | Xiao, J. (Xiao, J..) | Chen, S. J. (Chen, S. J..) (学者:陈树君) | Huang, W. H. (Huang, W. H..)

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EI Scopus SCIE

摘要:

Pulsed laser enhanced metal transfer of gas metal arc welding (GMAW) is a recent modification of conventional GMAW that applies a relatively low-power pulsed laser to the droplet. Previously current-independent metal transfer of carbon steel, in free-flight or short-circuiting mode, was achieved by utilizing single-side pulsed laser irradiation on the droplet. However, there are few studies on laser enhanced aluminum alloy metal transfer of GMAW due to the high reflectivity of aluminum alloy. In addition, the low melting point of aluminum alloy makes it possible to cut off the welding wire (irradiate on the wire) directly by pulsed laser with high energy density, instead of irradiating on the solid-liquid interface of the droplet. Hence, the laser-enhanced aluminum alloy metal transfer process is studied in this paper. The results demonstrate that when the pulsed laser irradiated the solid-liquid interface of the droplet, the laser was found to lead to a significant increase in the stability of welding process as an additional detaching force and change the transfer mode and flight path of the droplet. Both the short-circuiting (SC) transfer and the spray transfer processes were promoted by changing the stress state of the droplet, and the transfer frequency was effectively increased. Moreover, when the pulsed laser irradiated the welding wire, the welding wire was cut off and the arc climbed to the laser incident point. The cut wire-droplet (W-D) changed into a molten droplet by the heating of the arc and entered into the molten pool. A new spray transfer balance formed at the incident point and the restriction that the laser must impinge on the solid-liquid (S-L) interface of the droplet was released.

关键词:

Metal transfer Laser irradiation Aluminum alloy welding Arc length rebalance

作者机构:

  • [ 1 ] [Jia, Y. Z.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 2 ] [Xiao, J.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 3 ] [Chen, S. J.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 4 ] [Huang, W. H.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China

通讯作者信息:

  • 陈树君

    [Chen, S. J.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China

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来源 :

OPTICS AND LASERS IN ENGINEERING

ISSN: 0143-8166

年份: 2019

卷: 121

页码: 29-36

4 . 6 0 0

JCR@2022

ESI学科: ENGINEERING;

ESI高被引阀值:136

JCR分区:1

被引次数:

WoS核心集被引频次: 11

SCOPUS被引频次: 12

ESI高被引论文在榜: 0 展开所有

万方被引频次:

中文被引频次:

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