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With the rapid development of the semiconductor industry, electronic devices are developing toward miniaturization, integration, and multi-functionalization. In order to meet this trend of the development, the size of the solder joints will be reduced rapidly, and it can be foreseen that this will bring many reliability problems. At present, lead-free solder and Cu substrate are the most important bump interconnect materials. In general, the formation of intermetallic compounds is a guarantee for the reliability of solder joints, but if its number and size are too large, it will easily cause the failure of the solder joints. Especially, the volume proportion of intermetallic compounds that in the solder joint is increasing, so the study of its size and morphology is more and more important. Nowadays, there are many studies showing that primary Cu6Sn5 exhibits various morphologies. However, these studies mainly focus on the influence of the composition and cooling rate of the solder on the primary Cu6Sn5 morphology, the reflow temperature and time in the actual production also have a great influence on the morphology of primary Cu6Sn5. Based on the above reasons, the Cu6Sn5 phase that the most important intermetallic compound between Sn/Cu, was studied in this paper, and we will carry out an in-depth study of its growth behavior. The ultimate goal is to control the growth of Cu6Sn5 phase and improve the reliability of interconnect bump interface in the future. The experimental material used in this experiment was a composite solder made of Sn3.5Ag mixed with 2 vol.% Cu particles. The sample was about 300 μm solder ball. The temperatures used in this experiment was 250 °C, and the time corresponded to each temperature were 30 s - 300 s. In order to study the morphology of hexagonal Cu6Sn5, scanning electron microscopy (SEM) was used in this research. Through this study, we found that the reflow time will have a great influence on the morphology and size of the hexagonal Cu6Sn5. © 2018 IEEE.
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