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Amorphous silicon/crystalline silicon heterojunction solar cells have high open-circuit voltages (Voc) due to excellent passivation on n-type wafer surfaces by thin intrinsic amorphous silicon layers. In this paper, we focus on development of high efficiency rear-emitter heterojunction solar cells using n-type silicon wafers, mainly in three aspects: 1) intrinsic amorphous silicon layer optimization for obtaining superior wafer surface passivation, 2) n-type amorphous silicon film optimization, as a window layer, for high Voc and fill factor (FF), and 3) transparent conductive oxide (TCO) layer development for high transmittance and well balancing between short-circuit current density (Jsc) and FF. After process optimization, we attained 21.7% certified efficiency on a 152.3cm2 n-type silicon wafer with Jsc of 38.25mA/cm2 and Voc of 721mV. © 2015 IEEE.
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