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Cu-Ni-Si alloys have been widely applied in electronic and electrical industries. The precipitation behavior of some of the Cu-Ni-Si alloys is still not well understood. In this study, the precipitation behavior of the Cu-3.0Ni-0.72Si alloy aged at 600 degrees C for different times was investigated by transmission electron microscopy, atom probe tomography and phenomenological theory of precipitation crystallography. A new orientation relationship (OR) between the precipitates and the Cu matrix was found in the over-aged condition and a coarsening mechanism of the metastable precipitates was put forward. The two- and three-dimension invariant line theories were successfully applied in interpreting the evolution of the ORs and the morphologies in the Cu/delta-Ni2Si (Cu/delta) system. At the early stage of aging, the fine metastable delta'-(Cu, Ni)(2)Si precipitates are coherent with the Cu matrix, with a quasi-Bain OR of (110)(Cu)parallel to(100)(delta)', and [001](Cu)parallel to[001]delta', and four pairs of parallel conjugate planes: ((11) over bar1)(Cu)parallel to((3) over bar 01)(delta)', (111)(Cu)parallel to(301)(delta)', ((1) over bar 11)(Cu)parallel to(021)(delta)',, and (1 (11) over bar)(Cu)parallel to(0 (1) over bar1)(delta)'. The precipitates have a delta-Ni2Si structure, with some Ni atoms substituted by Cu atoms. During growth, the core region of the metastable delta'-(Cu,Ni)(2)Si precipitate transforms into stable delta-Ni2Si, with a quasi-NW OR of ((1) over bar 11)(Cu)parallel to(021)delta and [110](Cu)parallel to[100](delta), while a layer of metastable delta'- (Cu, Ni)(2)Si still exists around the core. With prolonging aging time, the delta-Ni2Si precipitates with the OR of ((1) over bar 11)(Cu)parallel to(021)(delta) and [110](Cu)parallel to[100](delta) grow two-dimensionally to form a plate-like shape, while those with the OR of (111)(Cu)parallel to(301)delta and [(1) over bar 10](Cu)parallel to[010](delta) grow one-dimensionally to form a fiber-like shape. (C) 2019 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
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