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作者:

Zhang, Ziling (Zhang, Ziling.) | Cai, Ligang (Cai, Ligang.) (学者:蔡力钢) | Cheng, Qiang (Cheng, Qiang.) (学者:程强) | Liu, Zhifeng (Liu, Zhifeng.) (学者:刘志峰) | Gu, Peihua (Gu, Peihua.)

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摘要:

Machining accuracy reliability is considered to be one of the most important indexes in the process of performance evaluation and optimization design of the machine tools. Geometric errors, thermal errors and tool wear are the main factors to affect the machining accuracy and so affect the machining accuracy reliability of machine tools. This paper proposed a geometric error budget method that simultaneously considers geometric errors, thermal errors and tool wear to improve the machining accuracy reliability of machine tools. Homogeneous transformation matrices, neural fuzzy control theory and a tool wear predictive approach were employed to develop a comprehensive error model, which shows the influence of the geometric, thermal errors and tool wear to the machining accuracy of a machine tool. Based on Rackwite-Fiessler and Advanced First Order and Second Moment, a reliability model and a sensitivity model were put forward, which can deal with the errors of a machine tool drawn from any distribution. Then, a geometric error budget method of multi-axis NC machine tool was developed and formed into a mathematical model. In such method, the minimum cost of machine tool was the optimization objective, the reliability of the machining accuracy was the constraint, and the sensitivity was to identify the geometric errors to be optimized. An example conducted on a five-axis NC machine tool was used to explain and validate the proposed method.

关键词:

A comprehensive error model Geometric error budget Tool wear Machining accuracy reliability Thermal errors

作者机构:

  • [ 1 ] [Zhang, Ziling]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Cai, Ligang]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Cheng, Qiang]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Liu, Zhifeng]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Cheng, Qiang]Cent S Univ, Key Lab High Performance Complex Mfg, Changsha 4310083, Hunan, Peoples R China
  • [ 6 ] [Gu, Peihua]Shantou Univ, Dept Mechatron Engn, Shantou 515063, Guangdong, Peoples R China

通讯作者信息:

  • 程强

    [Cheng, Qiang]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China;;[Cheng, Qiang]Cent S Univ, Key Lab High Performance Complex Mfg, Changsha 4310083, Hunan, Peoples R China

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来源 :

JOURNAL OF INTELLIGENT MANUFACTURING

ISSN: 0956-5515

年份: 2019

期: 2

卷: 30

页码: 495-519

8 . 3 0 0

JCR@2022

ESI学科: ENGINEERING;

ESI高被引阀值:136

JCR分区:1

被引次数:

WoS核心集被引频次: 56

SCOPUS被引频次: 60

ESI高被引论文在榜: 0 展开所有

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中文被引频次:

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