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作者:

Su, Shan (Su, Shan.) | Chen, Shujun (Chen, Shujun.) (学者:陈树君) | Mao, Yu (Mao, Yu.) | Xiao, Jun (Xiao, Jun.) | Vivek, Anupam (Vivek, Anupam.) | Daehn, Glenn (Daehn, Glenn.)

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Scopus SCIE

摘要:

Direct aluminium-stainless steel joints are difficult to create by the vaporized foil actuator welding (VFAW) method because brittle intermetallic compounds (IMCs) tend to form along the interface. The use of an interlayer as a transition layer between the two materials with vast difference in hardness and ductility was proposed as a solution to reduce the formation of the IMCs. In this work, VFAW was used to successfully weld sheet aluminium alloy 5A06 to stainless steel 321 with a 3003 aluminium alloy interlayer. Input energy levels of 6 kJ, 8 kJ, 10 kJ, and 12 kJ were used and as a trend, higher energy inputs resulted in higher impact velocities, larger weld area, and better mechanical properties. In lap-shear and peel testing, all samples failed at the interface of the interlayer and target. At 10 kJ energy input, flyer velocities up to 935 m/s, lap-shear peak load of 44 kN, and peel load of 2.15 kN were achieved. Microstructure characterization and element distribution were performed, and the results show a wavy pattern created between the flyer and interlayer which have similar properties, and the interface between the interlayer and target was dominated by element diffusion and IMCs identified mainly as FeAl3 and FeAl. The results demonstrate VFAW is a suitable joining method for dissimilar metals such as aluminium alloy and stainless steel, which has a broad and significant application prospect in aerospace and chemical industry.

关键词:

dissimilar materials interlayer vaporizing foil actuators welding

作者机构:

  • [ 1 ] [Su, Shan]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, 100 Ping Le Yuan, Beijing 100124, Peoples R China
  • [ 2 ] [Chen, Shujun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, 100 Ping Le Yuan, Beijing 100124, Peoples R China
  • [ 3 ] [Xiao, Jun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, 100 Ping Le Yuan, Beijing 100124, Peoples R China
  • [ 4 ] [Mao, Yu]Ohio State Univ, Dept Mat Sci & Engn, 2041 Coll Rd, Columbus, OH 43221 USA
  • [ 5 ] [Vivek, Anupam]Ohio State Univ, Dept Mat Sci & Engn, 2041 Coll Rd, Columbus, OH 43221 USA
  • [ 6 ] [Daehn, Glenn]Ohio State Univ, Dept Mat Sci & Engn, 2041 Coll Rd, Columbus, OH 43221 USA

通讯作者信息:

  • 陈树君

    [Chen, Shujun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, 100 Ping Le Yuan, Beijing 100124, Peoples R China

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来源 :

METALS

ISSN: 2075-4701

年份: 2019

期: 1

卷: 9

2 . 9 0 0

JCR@2022

ESI学科: MATERIALS SCIENCE;

ESI高被引阀值:79

被引次数:

WoS核心集被引频次: 10

SCOPUS被引频次: 13

ESI高被引论文在榜: 0 展开所有

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中文被引频次:

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