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The fretting wear behavior of 1Cr18Ni9Ti stainless steel against SAE-52100 steel in sliding regime was investigated on a Deltalab-Nene-7 fretting wear test rig. The morphologies of the worn surfaces and cross-sections of the 1Cr18Ni9Ti stainless steel were observed with a scanning electron microscope, and the wear mechanism of the 1Cr18Ni9Ti stainless steel was discussed based on the careful and in-depth analysis of the electron microscopic observations of the worn surfaces and cross-sections. The results showed that the fretting wear process of 1Cr18Ni9Ti stainless steel against SAE-52100 steel could be divided into three stages, namely, the initial stage, the transitive stage and the stable stage, according to the variation in the friction coefficient and worn surface morphologies with the fretting cycle. The 1Cr18Ni9Ti stainless steel was dominated by micro crack and peeling off in the stable stage of fretting wear. The formation of the wear debris of the 1Cr18Ni9Ti stainless steel depended on the competition between the formation rate of the tribological white layer and working hardened layer due to severe plastic deformation and the propagation rate of the fatigue cracks, which was governed by the applied load.
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