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The valence electron structure of Al-Er alloys were calculated according to the empirical electron theory in solid (EET). And equilibrium solubility of Er in pure Al at different temperatures, distribution problem of solute atom Er during the solidification was analyzed based on the redistribution mechanism in the interface. The results demonstrated that the covalence electron number of the strongest bond in Al3Er cell was 0.35798, which indicated that there was a strong interaction between Al atoms and Er atoms. So Al and Er would tended to form the Al3Er phase. The relationship of the strongest bond energy in crystal cell of solid was EEr > EAl-Er > EAl. As a result, the strength and high temperature resistance of pure Al was improved. The equilibrium solubility of Er in pure Al was as low as 0.017% at the eutectic temperature, and the equilibrium solid-liquid partition coefficient K=0.0028 which was far less than 1. According to Sheil model, a great composition supercooling would occur even though the content of Er was very low, the Al3Er phase formed in the solid-liquid interface when the content of Er was up to the eutectic composition. Thus Al3Er phase acted as heterogeneous nuclear which was firstly crystallized in alloy to make grains refine remarkably.
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