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Nano-iron particles, prepared by using sonochemical treatment to decompose carbonyl iron, were heterogeneously precipitated to produce Nd2Fe14 B/Fe nanocomposite powder. The composite powders were sintered in bulk magnets by spark plasma sintering (SPS). It was found experimentally that both the maximum magnetic energy product and remanence of Nd2Fe14B/α-Fe magnets increased with increasing of the nominal content of soft magnetic phase. A result of (BH)m=128.2 kJ·m-3 (16.1MGOe), Br=0.92 T, Hcj=607.35 kA·m-1 was obtained when the nominal content of the soft magnetic phase was 15%. When the nominal content was higher than 15%, the magnetic properties of the composite declined slightly because of the degradation of coercivity.
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