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作者:

Li, Fang (Li, Fang.) | Chen, Shujun (Chen, Shujun.) (学者:陈树君) | Shi, Junbiao (Shi, Junbiao.) | Zhao, Yun (Zhao, Yun.) | Tian, Hongyu (Tian, Hongyu.)

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Scopus SCIE

摘要:

Wire and arc-based additive manufacturing (WAAM) is a rapidly developing technology which employs a welding arc to melt metal wire for additive manufacturing purposes. During WAAM of thin-walled structures, as the wall height increases, the heat dissipation to the substrate is slowed down gradually and so is the solidification of the molten pool, leading to variation of the bead geometry. Though gradually reducing the heat input via adjusting the process parameters can alleviate this issue, as suggested by previous studies, it relies on experience to a large extent and inevitably sacrifices the deposition rate because the wire feed rate is directly coupled with the heat input. This study introduces for the first time an in-process active cooling system based on thermoelectric cooling technology into WAAM, which aims to eliminate the difference in heat dissipation between upper and lower layers. The case study shows that, with the aid of thermoelectric cooling, the bead width error is reduced by 56.8%, the total fabrication time is reduced by 60.9%, and the average grain size is refined by 25%. The proposed technique provides new insight into bead geometry regulation during WAAM with various benefits in terms of geometric accuracy, productivity, and microstructure.

关键词:

3D printing additive manufacturing bead geometry heat dissipation thin-walled structure wire arc additive manufacturing

作者机构:

  • [ 1 ] [Li, Fang]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Chen, Shujun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Shi, Junbiao]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Zhao, Yun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Tian, Hongyu]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China

通讯作者信息:

  • 陈树君

    [Chen, Shujun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China

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来源 :

APPLIED SCIENCES-BASEL

年份: 2018

期: 2

卷: 8

2 . 7 0 0

JCR@2022

ESI学科: ENGINEERING;

ESI高被引阀值:76

JCR分区:3

被引次数:

WoS核心集被引频次: 78

SCOPUS被引频次: 93

ESI高被引论文在榜: 0 展开所有

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中文被引频次:

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