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Laser clad Ni-based WC composite coating was fabricated on Q235 steel surface by using a 6 kW fiber laser. The morphology, composition, microhardness and wear resistance of the composite coating with different content of WC particles were studied by means of scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), microhardness and wear tests. The results show that with the increasing of content of WC particles, the dilution rate of the cladding layer decreases firat and then increases, when the WC content is 20%, the dilution rate is minimum. In the process of fiber laser cladding the mixture of WC particles and Ni-based alloy powder, residual WC particles partially dissolve and react with other elements to form eutectics, which exist with the shape of lumpy, strip and spherical. With the increasing of WC content, the structure of the cladding layer is refined. The main phases of the laser cladding layer are γ-Ni, M7C3, M23C6, CrB, WC and W2C. With the increasing of WC content, the average hardness of the cladding layers increases; when the mass percent of WC particles is 40%, the average hardness of the composite coating can reach more than five times of the matrix. When the mass percent of WC particles is 20%, wear resistance of the cladding layer is the best, the wear resistance of the coating can reach more than three times of the Ni60A coating. © 2016, Editorial Office of Transactions of Materials and Heat Treatment. All right reserved.
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