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Considering the residual stress, the total stress analytical solutions for square-shaped boron-doped silicon diaphragms with large deflection are presented. With this total stress analytical solution and Griffith fracture criterion, the maximum displacement and load limitation Pmax of the square-shaped boron-doped silicon diaphragms are calculated, and the results agree well with the reported experiment results. Load limitation Pmax is not only related with the shape and the dimension of diaphragms, but also dependent on material characteristics, especially the fabrication process.
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