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作者:

Zhang, DongYun (Zhang, DongYun.) (学者:张冬云) | Feng, Zhe (Feng, Zhe.) | Wang, ChengJie (Wang, ChengJie.) | Liu, Zhen (Liu, Zhen.) | Dong, Dong Dong (Dong, Dong Dong.) | Zhou, Yan (Zhou, Yan.) | Wu, Rui (Wu, Rui.)

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EI Scopus SCIE

摘要:

It is of great importance to thoroughly explore the evolving temperature fields of direct laser metal deposition (abbreviated as LMD) in vertical thin wall manufacturing. It is helpful to control the temperature gradient, and even to adjust to forming microstructures and accumulation of residual stress. In this paper, a comprehensive three-dimensional transient model is developed for evolving temperature fields. The manufactured material is DS superalloy Rene80. The laser-powder interaction during the powder flowing process is simulated first, and its possible effect on the temperature field of the melting pool is analyzed. Then a 3D numerical simulation for the evolving temperature field is carried out based on considering transport phenomena during LMD such as the change in phase, powder injection and liquid flow. The applied deposition parameters are derived from experimental investigation with optimized vertical wall manufacturing. The simulated results explain why a balance between heat input and dissipation could form inside the vertical thin wall. These reconstruct the instability at an early phase of the building process without any temperature control unit and exhibit the influence of parameters such as laser power, deposition velocity and laser beam deposition pattern. The simulation results of temperature evolution are consistent with experimental investigation.

关键词:

3D numerical simulation additive manufacturing LMD (direct laser metal deposition) temperature field vertical thin wall building process

作者机构:

  • [ 1 ] [Zhang, DongYun]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 2 ] [Feng, Zhe]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 3 ] [Wang, ChengJie]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 4 ] [Liu, Zhen]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 5 ] [Dong, Dong Dong]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 6 ] [Zhou, Yan]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 7 ] [Wu, Rui]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 8 ] [Zhang, DongYun]Beijing Univ Technol, Beijing Int Cooperat Base Printing Digital Med Hl, Beijing Engn Res Ctr Printing Digital Med Hlth 3D, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 9 ] [Feng, Zhe]Beijing Univ Technol, Beijing Int Cooperat Base Printing Digital Med Hl, Beijing Engn Res Ctr Printing Digital Med Hlth 3D, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 10 ] [Wang, ChengJie]Beijing Univ Technol, Beijing Int Cooperat Base Printing Digital Med Hl, Beijing Engn Res Ctr Printing Digital Med Hlth 3D, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 11 ] [Liu, Zhen]Beijing Univ Technol, Beijing Int Cooperat Base Printing Digital Med Hl, Beijing Engn Res Ctr Printing Digital Med Hlth 3D, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 12 ] [Dong, Dong Dong]Beijing Univ Technol, Beijing Int Cooperat Base Printing Digital Med Hl, Beijing Engn Res Ctr Printing Digital Med Hlth 3D, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 13 ] [Zhou, Yan]Beijing Univ Technol, Beijing Int Cooperat Base Printing Digital Med Hl, Beijing Engn Res Ctr Printing Digital Med Hlth 3D, Pingleyuan 100, Beijing 100124, Peoples R China
  • [ 14 ] [Wu, Rui]Beijing Univ Technol, Beijing Int Cooperat Base Printing Digital Med Hl, Beijing Engn Res Ctr Printing Digital Med Hlth 3D, Pingleyuan 100, Beijing 100124, Peoples R China

通讯作者信息:

  • 张冬云

    [Zhang, DongYun]Beijing Univ Technol, Inst Laser Engn, Pingleyuan 100, Beijing 100124, Peoples R China;;[Zhang, DongYun]Beijing Univ Technol, Beijing Int Cooperat Base Printing Digital Med Hl, Beijing Engn Res Ctr Printing Digital Med Hlth 3D, Pingleyuan 100, Beijing 100124, Peoples R China

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来源 :

JOURNAL OF THERMAL SPRAY TECHNOLOGY

ISSN: 1059-9630

年份: 2017

期: 5

卷: 26

页码: 831-845

3 . 1 0 0

JCR@2022

ESI学科: MATERIALS SCIENCE;

ESI高被引阀值:169

中科院分区:3

被引次数:

WoS核心集被引频次: 19

SCOPUS被引频次:

ESI高被引论文在榜: 0 展开所有

万方被引频次:

中文被引频次:

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