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In the present research, the Monte Carlo technique was used to simulate the grain in the heat-affected zone (HAZ) of an ultrafine grain steel. An experimental data based (EBD) model proposed by Gao was used to establish the relation between tMCS and real time temperature kinetics in our simulation. The simulations give out the evolution of grain structure and grain size distribution in the HAZ of the ultrafine grain steel. A Microsoft Window based on computer program for the simulation of grain growth in the HAZ of weldment in three dimensions has been developed using the Monte Carlo technique. For the system, inputting the temperature field data and material properties, the evolution of grain structure, both image of simulated grain structure and numerical data reflecting the grain size distribution can be produced by the program. The system was applied to the ultrafine grain steel welding, and the simulated results show that the ultrafine grain steel has a large tendency of grain growth.
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